Training Topics

Topics covered can include any of the following:

TUNNEL WASHER SYSTEMS

Washing

  • Fundamental Wash Chemistry
  • Formulas

System Controller

  • Miltrac
  • Multitrac (Windows based PC Miltrac)
  • Theory of operation
  • Data Passing

Tunnel Washer

  • Theory of operation
  • Loading System and Procedures
  • Operating Procedures

Tunnel Washer Production

  • Scheduling
  • Optimization

Washing in the Tunnel

  • Time
  • Temperature
  • Mechanical Action
  • Water Flow
  • Chemicals
  • Settings
  • Functions

Programming the Tunnel

  • Mentor (Windows based controller)
  • Miltron - Serial - Non-Serial
  • Troubleshooting

Mildata

  • Installation
  • Setup
  • Programming
  • Reports

POST TUNNEL ANCILLARY EQUIPMENT

Extraction Systems

  • Two Stage Press
  • Single Stage Press
  • Centrifugal Extractor

Shuttles

Dryers

  • PC based Dryer / Shuttle Controller
  • Gas Dryers
  • Steam Dryers
  • Drycode Programming
  • Burner, Air Flow, Basket Drive

Belt Controls for Conveyors

  • Device Master
  • PC Device Master

ELECTRICAL SYSTEMS

Electrical

  • Three-phase and Single-phase Power Distribution Systems
  • Power and Control Circuits
  • Motors, Overloads, and Contactors
  • Motor Troubleshooting and Replacement
  • Variable Frequency Drives
  • How To Read Milnor Electrical Schematics, Electrical Drawings and Symbols
  • Electrical Troubleshooting Techniques
  • Electricity for non-Electricians

Electronic

  • Electronic Hardware and Components
  • Power Supplies
  • Input devices
  • Output devices
  • Electronic circuit boards - Type and Function
  • Software
  • Troubleshooting Control Systems
  • Testing Inputs and Outputs
  • Analog
  • Digital
  • Relay Logic
  • Servo Systems

Computer

  • Bus Communications
  • Control and Addressing
  • Troubleshooting
  • Error Messages

Using Test Equipment

  • Voltage, Current, and Resistance Measurements
  • Multimeter
  • Clamp-On Ammeter
  • Meg-ohmmeter for Insulation Testing
  • Temperature Measurements
  • Acoustic and Structure-borne Ultrasonic Detectors
  • Vibration Analysis
  • Infrared Imaging

MECHANICAL SYSTEMS

Equipment Installation

  • Foundation and Floor Loading
  • Space Requirements
  • Handling Precautions
  • Setting Procedures
  • Piped Inlets and Outlets
  • Electrical Requirements

Drive Systems

  • Drive Belts
  • Chains
  • Gear Reducers
  • Bearings
  • Seals
  • Couplings

Parts

  • Deciphering Manuals
  • Critical Spares
  • Inventory

Maintenance

  • Preventive
  • Predictive
  • Reliability Centered
  • Maintenance Schedules
  • Procedures and Tasks

Safety

  • Mechanical
  • Electrical
  • Process

FLUID SYSTEMS

Water and Steam Systems

Pneumatic Systems

Hydraulic Systems

  • Devices
  • Schematics
  • Troubleshooting Techniques

DOCUMENTATION

Manuals

  • Technical Reference
  • Parts
  • Schematics

Critical System Data

  • Configurations
  • Formulas
  • Dry codes
  • Press codes
  • On-Site Survey of Documentation
  • Back-up Critical Data

WASHER EXTRACTOR CONTROL SYSTEMS

MILNOR Microprocessor

  • MK I
  • MK II-V
  • MK VI
  • EP-Plus
  • EP-Express
  • EP-OneTouch
  • System 7
  • Operating
  • Troubleshooting
  • Programming
  • Formulas

Mechanical Timer

Miltrol

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