Key Performance Indicators

Common key indicators for measuring performance:



Safety

  • Loss Time Accidents
  • Accident Frequency

Management

Output
  • Pounds
  • Cost per Pound
Cost of Unplanned Downtime
  • Lost Margin
  • Unutilized Direct and Indirect Labor
  • Unabsorbed Overhead
  • Repair Costs

Production

Output
  • Pounds per Operator Hour
  • Cost per Operator Hour
Speed
  • Pounds per Hour

Quality

  • % Rewash and Rejects

Maintenance

  • % Unplanned Maintenance to Planned
  • Work Backlog
  • % PM Completion
  • % Delay
  • % Planned Hours of All Maintenance Hours
  • % of Jobs Requiring Rework
  • Average Time to Repair
  • Mean Time Between Failures to Machines

Equipment

  • Lifetime Equipment Cost
  • Repair Costs - Parts, Materials, and Labor
  • Chronic Repair - Trouble Calls
  • Total Maintenance Cost as a % of Asset Replacement Value

Stockroom and Spare Parts

  • Spare Parts Inventory Level
  • Usage Rate - Turnover

Training

  • Hours / Year per Worker - Not including mandatory or regulatory
  • 40, 60, or 80 hours
  • Budget Cost 2% - 5% of Payroll Dollars

Work Management

  • % Reactive, Preventive, PdM Work
  • % Work Order Coverage
  • Backlog, Short Range, Long Range Planning
  • Overtime
  • Contractors

This page was especially created for the ALM Article by Randy Stiver, Preventive Maintenance, Pay Now or Pay Later.



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